Unlocking Cost-Effective Solutions: Maximizing Space With Pallet Rack Wood Decking

woman shopping - pallet rack wood decking and clay pots | speedrack west

Unlocking Cost-Effective Solutions: Maximizing Space With Pallet Rack Wood Decking

Are you looking for a cost-effective solution to maximize the storage space in your warehouse or distribution center? One option to consider is pallet rack wood decking. This type of decking can help you make the most out of your vertical storage space, while also providing a sturdy and reliable storage platform.

Compared to wire mesh decking, wood decking offers several unique benefits. For starters, it can be more affordable than wire mesh decking, making it a great option for those on a tight budget. Additionally, wood decking is known for its durability and strength, allowing it to support heavy loads.

So if you’re looking to optimize your storage space without breaking the bank, pallet rack wood decking could be the solution you’ve been searching for.

However, it must be made clear: because wire mesh is better than wood in terms of fire prevention, we default to recommending wire mesh decks over wood in nearly every case.  

Wood Decking | speedrack west

Wood Decking vs. Wire Mesh Decking

Wood decking is a great choice if you’re into DIY projects and on a strict budget. You can easily cut the planks out yourself and wood costs less than steel.

While pallet rack wood decking has been the go-to option in the past, today wire mesh decks are pretty much the standard in industrial warehouses for their durability, strength, and cost-effectiveness. However, let’s look at both options.

Mesh decks are made from welded steel wire and can easily be installed on pallet rack shelving units to maximize space and improve the overall efficiency of your storage system.

Most warehouse managers prefer wire mesh decks: they are less prone to warping, cracking, or splintering, which makes them a more durable option for heavy-duty storage. Moreover, they’re easy to clean and maintain, which means you can keep your storage area hygienic without much effort.

All these benefits make wire mesh decking a great alternative to pallet rack wood decking for your storage needs. Despite the advantages, wire mesh decks cost a bit more and they are not always the best choice.

empty shelves with defocused background on racking

Benefits of Wire Mesh Decking

As mentioned, wire mesh decking is the most common and most recommended type of decking. Using wire mesh decking offers advantages such as better air circulation and fire safety. Wire decks are designed to maximize the flow of air, which helps to prevent the buildup of dust and debris on the pallet rack system. This means that product damage and contamination are reduced, and the overall cleanliness of the warehouse is improved.

Additionally, wire mesh decking is a safety feature that can help to prevent fires. Unlike wood decking, which can ignite and spread flames, wire mesh decking is non-combustible and allows for better sprinkler system coverage.

Pallet rack wire decking is available in a variety of sizes and styles to fit any warehouse or storage needs. Wire mesh decking solutions are cost-effective and easy to install, making them a popular choice for many businesses. They’re also low-maintenance and durable, withstanding heavy loads and frequent use.

Whether you’re looking to improve air circulation, prevent fires, or simply maximize space, wire mesh decking is a smart solution for any warehouse or storage facility.

Benefits of Pallet Rack Wood Decking

Get ready to discover the surprising benefits of wooden decking for your warehouse or storage facility. Pallet rack systems are integral to maximizing your storage space, and wooden decking can be a cost-effective solution to enhance their functionality.

When paired with pallet rack beams, wooden decking creates a sturdy platform for storing heavy items like machinery and equipment. One of the primary advantages of wooden decking is that it provides a smooth surface for storing goods. Unlike wire mesh decking, which can cause items to tip over or fall through the gaps, wooden decking keeps everything in place.

This is called Point Loading. A load can have a uniformly placed load (called Distributed Load), or a Point Load. The latter has the force of its load on certain points instead of one flat surface. Boxed items are a form of Distributive Loading. And since most things are packed in a box, Point Loading issues are usually eliminated.

Storage objects that have protruding feet or are not completely flat on the bottom would benefit from wood (or sheet metal) decking rather than wire mesh decking. In fact, anything that could catch on the wire decking could damage both the deck and the product. For example, in the food processing industry footed storage bins and vats are common. In this case, the load often shifts within the containers so one foot will have more force on it. Each foot is a load point. So despite some of the flaws of wood decking, sometimes it makes the most sense to use it. More likely though, these industries are using punch deck or solid steel shelving.

Additionally, wooden decking is easy to install, and it can be customized to fit any racking system. Plus, it’s more affordable than other decking options, making it an excellent choice for businesses looking to maximize storage space without breaking the bank. This is likely one of the biggest reasons why people decide to use wood for some of their pallet racks.

Overall, wooden decking is an okay investment for any business looking to improve its storage capabilities, but do consider its downfalls regarding fire safety and longevity.

High Density Warehouse

Design and Applications

If you’re looking to add a unique touch to your warehouse or storage facility, consider exploring the design and application possibilities of wooden decking in limited but special cases.

Pallet rack decking made of wood can be used in areas where heavy loads are not a concern, such as in areas where lighter items are stored. This type of decking can also be used in areas where sprinkler systems are present, as wood decking allows for better water flow and drainage compared to other types of decking.

However, it’s important to note that safety measures must be taken when using wooden decking in these limited but special cases. The decking must be properly installed and maintained to ensure it can support the weight of the items being stored. Additionally, regular inspections should be conducted to check for any signs of wear or damage.

By taking these precautions, you can enjoy the unique design and application possibilities of wooden decking while ensuring the safety of your employees and stored items.


As discussed earlier, pallet rack decking made of wood can provide many benefits, such as maximizing space and offering a cost-effective solution. However, it’s important to consider the potential risks involved, such as fire hazards and durability issues.

To ensure the safety and longevity of your pallet rack decking, it’s crucial to use high-quality wood and pallet support bars. Regular maintenance and inspection can also help prevent any accidents or damage. And always take precautions fires safety engineers put forth regarding your warehouse space.

So there you have it – the benefits and limitations of both wire mesh and wooden decking for pallet racking systems. While wire mesh decking may be the more popular and cost-effective option, wooden decking can offer unique benefits in certain situations. Ultimately, the decision between the two comes down to your specific needs and preferences.

Whether you choose wire mesh or wooden decking, maximizing space with pallet racking is a smart and efficient way to store your products. By utilizing the right decking material for your needs, you can optimize your storage space while keeping costs down.

So go ahead, unlock cost-effective solutions and make the most of your pallet racking system. Connect with us to find out what type of decking is best for you!

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